Our new smart belt monitoring solution – AMMcare Connect

Our new smart belt monitoring solution – AMMcare Connect 

Have you ever missed a sign that something is wrong with your belt? 

Perhaps you’ve noticed too high belt temperature too late. Or haven’t realized there are anomalies in belt speed or vibration. Nevertheless, the belt had to be repaired or replaced, which resulted in downtime and unplanned costs. 

Now, imagine you have a solution that monitor belt speed, distance and history in a live dashboard and receive notifications with alerts. You get a chance to act before it’s too late and prevent downtime. 

That was what we had in mind when we came up with our latest digital innovation in predictive maintenance – AMMcare Connect. 

Belt monitoring system – how it transforms belt maintenance  

AMMcare Connect is a smart belting solution which allows you to track the key measurements in real time and monitor belt performance and condition. 

Instead of waiting for equipment to break down or relying on fixed service intervals, you can now take advantage of digital belt maintenance tools.  

How exactly AMMcare Connect makes it possible? 

How does smart belting solution work? 

AMMcare Connect integrates RFID chips in the conveyor belts. This allows us to measure belt speed, belt distance and other key performance indicators. 

It’s the first smart belting solution in the light- and medium conveyor industry! 

Our solution enables real-time tracking of belt speed, slippage, temperature, vibration, and operating history through a powerful, user-friendly live dashboard. 

A screenshot of the dashboard showing one of the field tests at a customer site 

How to install AMMcare Connect? 

AMMcare Connect is a solution which can be retrofitted easily to existing conveyors; it does not require a connection to the machine and its controller. It can be installed quickly, operates independently and does not allow operational changes remotely to ensure peace of mind when it comes to security and business continuity. 

It's a secure solution. Connected belt has encryption built in all devices, services and endpoints. Authentication is done through Microsoft's Azure B2C and supports Multi-Factor Authentication (MFA). 

Once installed, you can give access to all stakeholders that inspect, maintain and manage conveyors. They will get access to a dashboard for live monitoring and issue analysis and receive an email when thresholds are being exceeded at the conveyor. 

Belt performance and condition monitoring 

• Belt speed monitoring 

• Belt distance monitoring 

• Slippage analytics (days/weeks/months) 

• Vibration analytics (days/weeks/months) 

• Belt history 

• Belt surface and ambient temperature 

• Notifications through email when thresholds are exceeded 

• Monthly reporting of belt performance 

Hardware 

IP65 Sensors ready to use in industrial environments 

• Wi-Fi and 4G enabled gateways 

• Bluetooth LE connectivity to limit necessary wiring and improve ease of installation 

• USBC rechargeable battery enabled sensors to limit wiring 

• Belt identification via integrated chip 

Learn more about smart belt monitoring! 

Reduce maintenance costs and extend the belt lifetime, getting the best value for your money! 

Interested in more details? Contact us and discuss details with our experts!